Type CY Flexible Control Cable

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CY screened flexible connecting cables are ideal for instrumentation and control equipment, tooling machinery, and flexible applications requiring free movement without tensile load. They are suitable for use in dry and moist rooms but not for outdoor or underground installation

Featuring copper braided screening, CY cables provide protection against electrical interference, ensuring a high degree of circuit integrity. They are suitable for low or medium voltage installations where interference can disrupt accurate signal transmission.
These cables are designed to connect equipment in production and assembly lines, both fixed and mobile, including air conditioning systems. However, they are not suitable for direct connection to the public mains supply. CY cables serve as data and control cables in machinery, computer systems, and as signal cables for electronics.

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CY Cable – Flexible Control Cable with Copper Screen

The CY cable is a screened, flexible control cable designed for instrumentation, automation, and signal transmission in environments where protection against electromagnetic interference (EMI) is essential. Manufactured with fine copper conductors, PVC insulation, and a tinned copper wire braid, this cy cable ensures safe, reliable, and interference-free operation across a wide range of industrial and commercial control systems.

Key Features & Benefits

  • Electromagnetic Protection – The copper braid screen shields sensitive signals from external electrical noise, ensuring reliable data and control transmission.

  • High Flexibility – Fine class-5 copper stranding makes installation easier in tight spaces and suitable for moderate movement.

  • Durable Sheath – PVC outer sheath offers abrasion resistance and protection in dry or damp indoor environments.

  • Wide Range of Sizes – Available in multiple conductor counts and cross-sections to meet your project requirements.

  • Safety & Compliance – Manufactured to high standards, suitable for control, measurement, and signal circuits.

Technical Specifications

Attribute Detail
Conductor Plain copper, fine-stranded (Class 5)
Insulation PVC
Screening Tinned copper wire braid
Outer Sheath PVC, grey
Voltage Rating 300/500V
Temperature Range –5°C to +70°C
Bending Radius ≥ 6 × overall diameter
Standards IEC/BS equivalent control-flex standards

Typical Applications

The cy cable is widely used in:

  • Automation & Robotics – Reliable signal transmission in machinery and production lines.

  • Control Panels & Switchgear – Flexible, screened wiring inside cabinets.

  • Instrumentation Systems – Transmitting measurement signals with reduced interference.

  • HVAC & Building Management – Controls for heating, ventilation, and air-conditioning units.

  • Industrial Equipment – Safe connections for tooling, conveyors, and factory equipment.

Why Choose CY Cable Over Standard Control Cables?

  • Superior Signal Integrity – Screening prevents cross-talk and protects against interference from nearby power cables or motor circuits.

  • Greater Installation Flexibility – Unlike rigid wiring, CY cable can bend around machinery or route easily in tight control panels.

  • Proven Reliability – Suitable for continuous use in dry or moist indoor environments.

Compliance & Safety

Every CY cable is designed to meet strict safety standards:

  • Rated for 300/500V operation in control and signal applications.

  • Conforms to requirements for flexible control-flex cables used across Europe and the UK.

  • Copper braid screen must be properly terminated and grounded to function effectively.

Installation Guidance

For best performance:

  • Maintain the minimum bending radius of 6 × overall diameter during installation.

  • Use appropriate glands and terminations to ensure braid screening is connected to earth.

  • Avoid installation outdoors or underground without additional protection.

  • Ensure conductors are sized correctly for current load and application.

Why Buy CY Cable from Batt Cables?

  • Extensive Stock – Wide range of conductor sizes and core counts available for immediate dispatch.

  • Trusted Quality – Supplied with full technical datasheets and compliance certifications.

  • Expert Support – Our team can advise on sizing, termination, and installation best practice.

  • Global Supply – With strong distribution networks, Batt Cables delivers reliably worldwide.

Summary

The CY cable is the ideal choice when you need a flexible, screened control cable for indoor applications. Its copper braid ensures interference-free signal transmission, while its flexible copper conductors make installation easier and more versatile than rigid alternatives. Perfect for automation, control, instrumentation, and machine wiring, the CY cable provides reliability, safety, and compliance backed by Batt Cables’ technical expertise.

Conductor

Plain Copper

Stranding

Class 5

Insulation

PVC

Armour

Tinned Copper Wire Braid

Outersheath

PVC

Colour

Grey

Voltage

300/500V

Bendingradius

6 x Overall Diameter

Temperature

70°C

ELECTRICAL CHARACTERISTICS

Nomical Cross Sectional Area mm2 Current Carrying Capacites 30°C Continous Loading A Maximum Resistance of Conductor at 20°C ohms/km
0.5 9 39
0.75 12 26
1 15 19.5
1.5 18 13.3
2.5 26 7.98
4 34 4.95
6 44 3.3
10 61 1.91
16 82 1.21
25 108 0.780
35 135 0.554

 

 

BATT Part No Cores Nominal cross sectional area of conductor Nominal thickness of insulation Nominal thickness of oversheath Approx overall diameter Weight
79393 2 0.5     6.5 59
79361 2 0.75     6.8 71
79375 2 1     7.1 80
79577 2 1     7.1 80
79395 2 1.5     7.7 97
79086 2 2.5     9.3 140
79382 3 0.5     6.8 79
79316 3 0.75     7.1 83
79263 3 0.75     7.1 85
79110 3 1     7.4 97
79264 3 1     7.4 97
79351 3 1.5     8.3 124
79266 3 1.5     8.3 124
79379 3 2.5     9.8 177
79130 3 4     12.1 264
79135 3 6     13.9 357
79089 3 10     18.0 500
79335 4 0.5     7.4 83
79291 4 0.75     7.6 101
79267 4 0.75     7.6 101
79332 4 1     8.0 117
79268 4 1     8 117
79297 4 1.5     9.2 154
79269 4 1.5     9.2 154
79300 4 2.5     10.6 217
79599 4 2.5     10.6 217
79338 4 4     14.4 364
79340 4 6     15.2 446
79342 4 10     17.6 750
79294 4 16     23.9 1250
79447 4 25     26.2 1570
79450 4 35     30.4 2070
79451 4 50     34.6 3015
79333 5 0.5     7.7 94
79322 5 0.75     8.2 118
79270 5 0.75     8.2 118
79292 5 1     9.0 144
79271 5 1     9 144
79323 5 1.5     9.9 181
79234 5 1.5     9.9 181
79298 5 2.5     11.7 263
79345 5 4     14.6 399
79293 5 6     16.7 543
79301 5 10     22.2 876
79104 5 16     22.9 1295
79452 5 25     29.4 1965
79279 7 0.5     8.5 119
79401 7 0.75     9.2 154
79318 7 1     9.6 178
79283 7 1.5     10.7 228
79326 7 2.5     12.7 337
79139 7 4     14.2 433
79303 12 0.5     11.3 201
79402 12 0.75     12.0 242
79313 12 1     12.7 284
79317 12 1.5     14.1 369
79013 12 2.5     16.8 549
79111 18 0.5     12.6 248
79324 18 0.75     13.9 330
79479 18 1     14.8 390
79352 18 1.5     16.5 510
79134 18 2.5     21.1 878
79469 25 0.75     16.1 436
79505 25 1     17.2 520
79470 25 1.5     19.1 684
79136 25 2.5     23.1 1050
79223 27 1.5     19.5 710
79539 34 0.75     13.4 285
79531 37 1     19.5 735
79499 50 0.75     21.5 790
Batt Part No. Core Size Colour/Reference
79507 2 0.5 Grey
79144 2 0.75 Grey
79146 2 1 Grey
79285 2 1.5 Grey
79149 2 2.5 Grey
79156 2 4 Grey
79161 2 6 Grey
79166 2 10 Grey
79170 2 16 Grey
79143 3 0.5 Grey
79054 3 0.75 Grey
79148 3 1 Grey
79050 3 1.5 Grey
79369 3 2.5 Grey
79157 3 4 Grey
79162 3 6 Grey
79167 3 10 Grey
79171 3 16 Grey
79299 4 1 Grey
79302 4 2.5 Grey
79368 4 10 Grey

The information in this datasheet is for guidance only and subject to change without liability. Images provided are representations; actual cable dimensions may vary due to manufacturing tolerances.

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